How to solve the noise corn processing equipment failure?

In the food processing step prolonged use of Flour Sieve processing equipment will be some failures, corn processing equipment will be some noise at work is normal, but some abnormal harsh noise, which usually marks the corn processing equipment problems, then the operator must promptly corn processing equipment checked.
Prolonged use of Flour Machinery 

processing equipment to do the routine maintenance and repair work! Therefore, because the daily use of corn processing equipment noisy analysis: If the noise is the sound of corn processing equipment, high and sometimes low, then the problem is the gap between the stator and rotor uneven results; if corn processing equipment uneven collision sound, then by the blades of the fan cover collision causes; corn processing equipment noise sound very boring description of a motor overload.
Causes of corn processing equipment noise appears to be concentrated understand, be sure to check the corn processing equipment on a regular basis. Faced with these small problems corn processing equipment, to find a way to find the cause in order to solve it smoothly!
Corn processing equipment performance propeller stirrer malfunction occurs, there are two often in everyday use, one stirrer shaft does not turn, probably because of excessive feeding corn processing equipment or caused the belt to slip. The second is a food outlet can not be excluded grain, may be due to the motor does not turn corn processing equipment, a gate blocking or agitator blade cracking caused. Closed wind is corn processing equipment malfunction, this phenomenon may be due to poor wind closed, causing the bag to be sucked on the surface.
Corn processing equipment motor fails, the entire total corn processing equipment ranging in size over 10 motors, thus, the failure of the motor can not be ignored, the temperature is too high is one of the main reasons motor damage. Corn processing caused by overheating of the reason there is lack of oil bearing, bearing into the dirt, bearing damage or motor overload.

On the corn processing machinery development trends in food machinery market?

Our country is the largest producer of grain,Packer processing machinery industry in the market a wider nature, and small corn processing machinery for the lack of short-term capital chain food processing industry and because they want to engage in customer base, this is a good choice. With the growing number of food processing machinery products in the market, so small corn processing machinery towards a new direction open. Trends in the development of production of corn processing machinery at present modern food processing:
First, the structure compact. Small Flour Machinery processing machinery design more rational, more compact, more ergonomic, thereby reducing manufacturing costs, reduced footprint, improve labor efficiency.
Second, the corn processing machinery in the food processing industry to diversify its function. With the continuous development of production technology, corn processing machinery for small businesses to complete more and more functions. This requires small corn processing machinery escalating capabilities to meet the diverse needs of the enterprise.
Third, the efficiency of high efficiency. Corn processing machinery market competition intensifies, so pay attention to the productivity of small businesses instead of corn processing machinery, production efficiency, can bring more benefits for the enterprise.
Fourth, the automation system. Corn processing machinery control systems automation, not only to ensure the assembly-line production processes, reduce labor intensity, but also to ensure accurate and real-time feedback of the production process, improve product quality corn processing machinery, reduce equipment failure rates.

Uses and spent stone machine works

Suction specific Grain Cleaning Machine is mainly used for food processing plants. From wheat, rice isolated stone alongside a large proportion of impurities than food, can also be used for some other grain impurities separation.
This machine is the use of the grains and the stone gravity and suspension help speed up the different physical properties of food particles through the airflow gap has prompted the Food and alongside stone grading, alongside other heavy rock mixed in the lower, in reciprocation for directional tilt stoner under sieve effect of the motion to the stone, floating on top of the food under the effect of its own weight, the discharge end of the flow and thereby separated from the shoulder stone grain.

Principles of seed selection machine, use, features

The machine according to granular materials in fluidized process will produce particles with a density segregation principle, by adjusting the air pressure, amplitude and other technical parameters, so that mutual displacement between layered materials to produce than a major portion of settling down, a small proportion Ministry upward drift, to be entered blanking zone, according to the proportion of different materials require different from the outlet, in order to achieve the purpose of selection.
Flour Mill Equipment widely used in seed processing and agricultural processing industries, grain seeds, tree seeds, cereals, oil seeds etc. have a good selection effect, can eliminate blighted valley, the valley buds, insects, mildew, smut and with chaff grain, seeds geometry of less than 2mm, sand, gravel, etc. can also be effectively removed. After the selection has significantly improved seed grain weight, germination rate, clarity, uniformity, etc., especially after wheat, corn, rice, cotton, sorghum, beans, seeds and other basic cleaning after using the machine selection, better.

Packing Scale storage silo to silo buffered

      Packing Scale by the weighing unit , trolley , sewing delivery device , pneumatic system , dust removal system , prepackaged control instruments and other components. Which affect the speed and key components packaged accuracy is weighing unit , which includes storage silos , gates, cut feeding device, Ctgrain Batch Scale body , clip bag device , brackets, electrical control devices. Silo storage silo is buffered for material reserves and provides a nearly uniform material flow ; gate located at the bottom of the storage silo , when equipment maintenance or failure for the material blocked within the storage silos ; cut from the hopper feeding device cut , cut material doors, pneumatic components , qi doors , etc., in the weighing process to provide fast , slow feeding levels , its fast, slow feed material stream can be individually adjusted to ensure quantitative packing scale to meet the measurement accuracy requirements and speed requirements ; role of qi when the door is balanced weighing of air pressure within the system ; scale body mainly by the weighing bucket , bearing bracket and weighing sensors complete weight to an electrical signal transformation and transmitted to the control unit ; folder bag device consists folder bag , pneumatic components and other components , the role of clamping bags , so weigh all finished materials falling into bags ; electrical control device consists of weighing display controller , electrical components , control cabinet , the role of the control system to work , the whole system at a pre- set program , orderly work .

Seed cleaner

Provide a ctgrain Seed Cleaning Equipment involves the field of agricultural machinery. The characteristics of the structure is in the top of the screw axis is equipped with the hopper, it is equipped with adjusting plate and blanking, on the screw shaft from the top down, in turn, is equipped with spiral blade I II III IV and V have impurities in the tail end of the spiral blade I III exports and connect with, the end of the spiral blade II IV is equipped with 2 seeds export and connected, the tail end of the spiral blade V has a level of seeds export and connect with, the lower end of the screw shaft connected with stents, spiral blade is equipped with the shield connected to the bracket, bracket of lower leg connection. Its design is reasonable, no motivation. Can effectively separate seeds impurities and first and second level.

Containing a screw axis, spiral blade, hopper, scaffold ctgrain Seed Cleaning Equipment, its characteristics is at the top of the screw axis is equipped with the hopper, set in the blanking and adjust the plate mouth, on the screw shaft from the top down, in turn, is equipped with spiral blade I II III IV and V have impurities in the tail end of the spiral blade I III exports, and connect with, in the end of the spiral blade II IV is equipped with 2 seeds export and connect with, the tail end of the spiral blade V has a level of seeds export and connect with, the lower end of the screw shaft connected to stents, spiral blade is equipped with the shield connected to the bracket, bracket of lower leg connection.

Grain cleaning sieve wet and dry separation equipment

Grain cleaning sieve is one Grain Cleaning Machine for separation and foodstuff particle size, shape, similar and different weight of impurities, such as gravel, clay pieces, metal, glass and coal cinder, etc. Separation methods have wet process and dry process of two kinds:

Dry process equipment has specific weight and proportion of graded stone machines. Food in proportion to the stone machine being evenly feed into a porous plate tilt and reciprocating vibration (scales orifice plate or steel wire woven mesh), borrow a controllable flow and fluidization, borrow gravity flow to the bottom discharge to a state of suspension.

Typical equipment for washing wheat wet dryer, is made up of spiral water trough and vertical dry parts. Than the major impurities in the water tank precipitation speed, accumulation on the bottom of the channel by a screw conveyor to send to the discharge; Small wheat were large spiral conveyor float to dry parts, to remove the free to the surface of water. Heavy stones, such as soil, because of the reciprocating vibration on the perforated plate for top mobile, discharge by poly stone. Ways there are to provide air suction and blowing type two kinds. The proportion of the working principle and structure of the grading machine and proportion of stone machine is similar: food, together with the first impurity is divided into two parts according to the weight, then be cleared respectively, behind can reduce the number of cleaning equipment or to switch to smaller devices.

Small flour machinery in use for troubleshooting common faults have the following

1, the motor temperature fault is one of the main motor damage . Reasons caused by high temperature bearings in oil , the bearing into the dirt , bearing damage , motor overload .
  2 , cleaning sieve failure
    ( 1 ) cleaning sieve screen frame vibration or shaking . Due to loose bolts or wedge .
    ( 2 ) wheat were broken too . Due to the wheat board and the sieve device tooth gap is too small , too large sieve or damaged.
    ( 3 ) with a grain of sand and gravel . The reason is a small row of stone damper inside the mouth , or Screen angle inappropriate.
  3 , spiral agitator failure
    ( A ) a non-exclusive food grain port . Motor rotates in the wrong reasons , the discharge port congestion, agitator blade breakage .
    ( 2 ) agitator shaft does not turn, causes feeding excessive belt slippage .
  4 , Flour Machinery malfunction
    ( A ) not less powder or flour . Common cause of clogged sieve .
    ( 2 ) Fault Closed Closed Wind Wind poor side bags may be sucked on . Common causes of air leakage at the connections , impeller wear.
    ( 3 ) flour and high temperature. Should loosen the roller , such as roller should be repaired or replaced badly worn ; machines shut down when the high temperature heat .
    ( 4 ) body shaking. Tighten bolts with the rack grinding .
    ( 5 ) yields. Tighten the spring , ensuring consistent roller gap at both ends of the worn grinding teeth to be repaired.
    ( 6 ) no bran. Common causes spindle turning wrong, or mesh sieve frame Mifengbuyan damaged .

Food processing machinery troubleshooting measures

Flour Mill Equipment in the use of the Central Standing Committee some small problems do not occur in mechanical equipment damage or failure , but improper use or maintenance is not in place due to these problems are easy to solve.
If less flour machine flour or no flour , the main screen is blocked , flour can not be screened out . After the shutdown of the screen removed to clean up on it.
Flour machine to work properly, but the flour yield than previously declined. This situation is mainly due to grinding teeth wear too big a gap between the roller causes. The solution is : compression spring , to ensure both sides of the roller gap , like or re- drawing .
If the temperature is too high, the output of flour , a machine running time is too long , the heat caused by too much , another reason is the gap between the small roller caused .
Flour Machinery just out of flour, bran does not come out , this is the mesh screen frame Mifengbuyan damaged or caused , for a screen on the line.
If you shake flour machine , you should check for loose screws , and if loose , tighten the screws on it.